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Есть такая программулина
FlashBootWizard
она делает загрузочную флешку. Вот ее описание из ейной справки:
Overview
Welcome, you're browsing FlashBoot user manual for version 1.3 of the program.
FlashBoot is a tool to make USB disks bootable. Its primary focus is USB Flash disks, but other types of USB devices are supported too. Making disk bootable means reformatting of target media (that's optional) and transferring system files to it. Different types of systems are supported: DOS kernel (MS-DOS, PC-DOS and FreeDOS), SysLinux-based disks, Windows NT/2000/XP bootloader, Linux kernel, any other user-supplied bootloader.
You may create blank bootable USB flash with minimal set of system files and then manually tune it for your needs, or convert a full-featured bootable CD-ROM or floppy disk to bootable USB Flash keeping all functionality.
FlashBoot is able to write its output to a physical disk or to image file. So you may create customized flash disk manually or with another tool and use FlashBoot to create image out of it and redistribute it in local network or online.
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Если чего не понятно - пиши (переведу)
Заинтересуешься - вышлю саму прогу, она весит 2,5 метра и с работы отправить ее проблематично, поэтому при необходимости могу выслать уже когда буду дома (ночью)
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